Service Hotline: +49 861 98942 0 (MO – DO 9-16 Uhr, FR 9-13 Uhr)

Production and quality
at the highest level!

State of the art

Our production in the heart of the Chiemgau is most up to date and guarantees a variety of production options for the manufacture of CRP and GRP components, molds and fixtures for our customers.

Our innovative team of highly motivated specialists produces fiber composite components at the highest quality level using standardized processes according to DIN ISO 9001 and EN 9100.

We bring your ideas to reality.

production. excellence.

Project management

One contact person for the entire project

Our team offers completely consistent project management! It ranges from the proposal preparation to all production stages to the finished component.

Development and calculation

From the idea to the finished product

Our internal design and development department enables us to attend to various customer wishes, requirements and the demanded product design right from the start.

  • Construction of models and molds geared to fiber requirements
  • Development of components and processes
  • Design of the laminate structures
  • Work planning to the finished product
                   

Tool making and fixture construction

Externally or internally, depending on the requirement

Whether low budget for individual parts or highly complex. We produce tools and fixtures with a long service life for you.

complex. cooperation.

Production

From single-item production to series production

Our production possibilities are exactly adapted to your individual requirements, the end product and the material. By combining composites such as carbon, glass, aramid, natural fibers, with resins such as polyester, epoxy, phenol, vinyl ester or cyanate ester, we create a product which in its technical and mechanical properties is vastly superior to its primary materials.

Quality management

Holistic management system

according to DIN ISO 9001:2015 and EN 9100:2018

The certificates refer to the development and production of components and units made of composite materials.

Machine material cutting

2 CNC-controlled cutting machines

Repeat accuracy +/- 0.2mm

Cutting of all dry and prepreg materials

2D milling of foams with a thickness of up to 60mm

Auto-nesting program for optimal material utilization

Marking of all cut parts by means of inkjet printers

Carbon
Fiberglass
Kevlar
Natural fibers
Nomex combs
Aluminum combs
Rohacell
PVC foams
Foams
Wooden cores

Component lamination

Classified cleanroom for structural, aeronautics and medical components

Air-conditioned production room for automotive, sports and industrial components

Controlled temperature and air humidity completely traceable using a data logger

Lamination instructions by means of lamination book and lamination protocol

Internal training system

Prepreg
Wet lamination
Vacuum infusion
Pressing
Lamination book

Component tempering

Program-controlled autoclaves

Ø 2400mm | L 4500mm | 10 bar | 180°C
Ø 1250mm | L 2200mm | 10 bar | 200°C
Ø 1000mm | L 2000mm | 10 bar | 200°C

Complete recording for each component during the tempering cycle

Validated tempering process pursuant to aviation specifications

Autoclave
Tempering furnace
Cycle

Machine finishing

KUKA 9-axle milling robot

Processing length 7000mm

Repeat accuracy +/- 0.05mm

10-fold tool changer

Offline programming by means of CAD data

CNC
KUKA
Step-Four

Manual finishing

Finishing instructions by means of drawing and finishing protocol

Air-conditioned grinding room with special filter function for manual cutting

Internal training program

Component bonding in air-conditioned gluing room

Gluing
Grinding
Precision
Assembly

Series production

Independent production with our own team specialized in series projects

Staggered working time model for optimal process time utilization

Independent quality assurance from the beginning to the end of the process chain

Surface inspection in a special light tunnel with different daylight simulations

Autarkic
Facing components
Series
Class-A

Quality assurance

Air-conditioned measuring room

Mobile FARO measuring arm with scanning function for 3D measuring and data feedback

Surface inspection in the light tunnel according to specifications from the aviation and automotive industry

Destructive and non-destructive (NDT) material and component testing with external cooperation partners

100% traceability from raw materials to outgoing products

Documentation according to aviation or automotive standard (VDA)

IAQG OASIS
FAI EN 9102
VDA PPF
PPAP
IMDS
FARO Edge
CoC EN 10204

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